Nrog rau qhov zoo ntawm tus nqi qis, kev ua haujlwm siab thiab daim ntawv thov dav, laser ua tshuab yog cov cuab yeej tsim khoom siab tshaj plaws hauv lub sijhawm tam sim no, sawv cev rau txoj kev loj hlob ntawm kev lag luam yav tom ntej.
Daim ntawv thov ntawm kaum txhiab watt laser ua tshuab txuas ntxiv nthuav dav thiab txhim kho daim ntawv thov teb.Nrog rau kev loj hlob zuj zus ntawm cov thev naus laus zis, kaum tawm txhiab watt laser tau dav lees paub los ntawm kev ua lag luam.Tsis tas li ntawd, lub teb chaws kev txhim kho kev lag luam ceev ceev xav tau kev siv tshuab siab heev los hloov cov txheej txheem ib txwm muaj.kaum txhiab watt laser yog ib qho kev nce ntxiv, thiab yav tom ntej tau los!
Raws li kev txheeb xyuas ntawm Tuam Tshoj txoj kev lag luam steel, tam sim no, cov kev lag luam tseem ceeb ntawm cov hlau yog kev tsim kho, tshuab, tsheb thiab lub zog, ua raws li kev tsim cov nkoj thiab cov khoom siv hluav taws xob hauv tsev, feem ntau ntawm cov kev lag luam no siv cov phaj nruab nrab thiab hnyav.Plasma txiav, nplaim taws txiav, txiav dej, xaim txiav, thiab lwm yam, yog siv hauv cov txheej txheem nruab nrab thiab tuab phaj.Txawm li cas los xij, muaj qee qhov teeb meem, xws li ntshav tsis tuaj yeem txiav cov qhov me me, qhov tsis zoo ntawm qhov tsis zoo, cuam tshuam thermal loj, tsis tuaj yeem txiav me me, qhov dav dav thiab cov khoom pov tseg;nplaim taws txiav tsuas yog txiav cov pa roj carbon steel, tsis yog cov hlau tsis muaj hlau, thiab txiav ceev yog qeeb;cov dej txiav pollutes cov dej zoo;cov hlau txiav ceev yog qeeb, thiab cov khoom siv tau loj heev;qhov tuag poob ntawm punch yog loj, thiab tooling nqi yog siab.
Cov txheej txheem ua haujlwm ib txwm ua
Case 1: Gear
Daim ntawv thov kev lag luam: kev tsim kho tshuab, kev tsheb ciav hlau, cov khoom siv automation thiab lwm yam.
Kaum txhiab watt laser cov cuab yeej muaj qhov tshwj xeeb zoo hauv cov phaj tuab, thiab nws lub peev xwm los ua cov txheej txheem siab precision kuj tseem muaj zog heev.Rau tib lub iav workpiece (raws li qhia hauv daim duab hauv qab no piv txwv), qhov kub siab tsim thaum lub sij hawm plasma txiav yuav passivate lub kaum ntse ntse ntawm lub iav, thiab txiav lub ntsej muag kawg yog ntxhib thiab tsis du nrog tsawg precision, yog li ntawd, milling. tshuab yuav tsum ua kom tiav machining lub kaum sab xis iav rau hauv lub kaum ntse ntse iav rau zaum ob.Lub kaum ntse ntse tuaj yeem txiav tawm ib zaug los ntawm kev siv kaum txhiab watt laser txiav, thiab ntu yog du, uas tuaj yeem ua tau raws li qhov yuav tsum tau muaj ntawm aerospace, cov khoom siv hluav taws xob, cov khoom siv roj av thiab kev tsim tsheb thiab lwm yam kev lag luam ntawm kev ua haujlwm siab.
Qauv: 500mm txoj kab uas hla iav, 12mm thickness, carbon steel, R1mm lub kaum ntse ntse, 42 lub kaum ntse ntse;
| Txoj kev ua | Ib txwm ua | 12 KW laser npav | 20 kW laser |
| Khoom siv yuav tsum tau | 300A plasma tej cuab yeej, deburring tshuab, milling tshuab | Kaum txhiab watt laser khoom | Kaum txhiab watt laser khoom |
| Cov neeg ua haujlwm yuav tsum muaj | 2 tus neeg | 1 tus neeg | 1 tus neeg |
| Yuav tsum tau machining txoj hauj lwm | 3 laj | 1 | 1 |
| Yog yuav tsum tau ua lwm yam | Thib ob sib tsoo, xov | Txoj kev ncaj | Txoj kev ncaj |
| Txiav ceev | 3.9m / min 3.9m / min | 5.5m / min 5.5m / min | 8.5m / min 8.5m / min |
| Lub sijhawm ua haujlwm | 227s5 ua (plasma txiav: 2min6s + sib tsoo: 38S + milling ces kaum: 2min21s + chaw nres tsheb hloov thiab disassembly: 22min) | 1m30 ua 1m30 ua | 58s ib 58s ib |
| Tus nqi ua haujlwm | 8.47 yuan (plasma + deburring tshuab + milling tshuab + 2 xuab moos ua haujlwm, chav tsev nqi: 1.03 yuan / m, contour ntev: 8.22 m) | 1.62 yuan (unit nqe: 0.197 yuan / m, contour ntev: 8.22m) | 1.37 yuan (unit nqe: 0.167 yuan / m, contour ntev: 8.22m) |
Case 2: aluminium curtain phab ntsa, aluminium qhov rais kho kom zoo nkauj
Daim ntawv thov kev lag luam: kev tsim kho thiab kab hlau rhuav phab ntsa kev lag luam
Rau cov duab tsis yooj yim, cov txheej txheem ua haujlwm ib txwm tsis tuaj yeem ua tiav ib zaug, uas yuav tsum muaj kev sib xyaw ntawm ntau yam khoom siv thiab thev naus laus zis, thiab qhov tshwm sim feem ntau tsis txaus siab.Txawm li cas los xij, lub tshuab laser hloov tau tuaj yeem ua cov duab kos nrog ib qho khoom siv, thiab qhov ceev thiab cov nyhuv yog dhau ntawm cov txheej txheem ua ib txwm ua.Noj cov duab ntawm cov phaj tuab hlau kab hlau rhuav phab ntsa ua piv txwv (cov khoom ua haujlwm hauv daim duab hauv qab no ua piv txwv), cov txheej txheem kev ua haujlwm ntawm aluminium curtain phab ntsa thiab qhov rais kho kom zoo nkauj nrog 10-25mm phaj thickness yuav tsum tau ua ke ntawm engraving tshuab thiab hlau txiav. .Lub tshuab engraving tsis tuaj yeem ua rau cov ces kaum ntse, thiab tus nqi ntawm cov hlau txiav yog siab, qhov ua tau zoo yog qhov tsawg, thiab qhov loj me yog txwv.Yog tias siv kaum txhiab watt laser ua tiav, ib qho khoom siv tuaj yeem ua tiav ib zaug, nrog kev kub ceev, tsis tshua muaj nqi, zoo nto tiav, thiab tuaj yeem ua tiav ntau yam kev ua haujlwm loj.
Qauv: qhov rais kho kom zoo nkauj nrog aluminium alloy, 12mm tuab, tsis xwm yeem kos duab
| Hom kev ua haujlwm | Ib txwm ua | 12 KW laser npav | 20 kW laser |
| Khoom siv yuav tsum tau | Engraving tshuab + hlau txiav tshuab | Kaum txhiab watt laser khoom | Kaum txhiab watt laser khoom |
| Cov neeg ua haujlwm yuav tsum muaj | 2 tus | 1 tus neeg | 1 tus neeg |
| Yuav tsum tau machining txoj hauj lwm | 2 laj | 1 | 1 |
| Yog yuav tsum tau ua lwm yam | Xav tau kev kho mob thib ob (deburring, oil contamination) | Direct sib sau tsis muaj kev sib tsoo | Direct sib sau tsis muaj kev sib tsoo |
| Txiav ceev | Tshuab engraving: qhov tob ntawm 0.3 hli, pub tus nqi ntawm 1 m / min, hlau txiav 2000mm² / h | 2.5m / min | 4.5m / min |
| Lub sijhawm ua haujlwm (12 hli aluminium alloy, lub sijhawm ua haujlwm ib 'meter') | Engraving tshuab: 40 min Hlau txiav tshuab: 2h | 24s ib | 13s ib |
| Tus nqi ua haujlwm (yuan / m) | Engraving tshuab: 40 yuan (unit nqe: 60 yuan / teev) Hlau txiav tshuab: 20 yuan (unit price: 10 yuan / teev) | 0.52 yuan | 0.34 yuan |
Case 3: los ntawm qhov disc
Daim ntawv thov kev lag luam: roj av, natural gas, metallurgy.
Cov txheej txheem txheej txheem ib txwm siv yuav tsum siv pwm thiab txiav los pab hauv kev ua, uas txwv tsis pub ua qee cov duab.Yog tias cov ntaub ntawv duab hloov pauv, cov pwm yuav tsum tau rov ua dua.Tus nqi pwm yog siab, lub sijhawm hloov kho yog ntev, thiab nws tsis tuaj yeem tsim ib zaug.Txawm li cas los xij, cov txheej txheem laser muaj qhov hloov pauv tau yooj yim, tuaj yeem ua cov duab tsis txaus ntseeg, thiab tuaj yeem hloov kho cov khoom tsim raws li cov neeg siv khoom xav tau txhua lub sijhawm, thiab kev ua haujlwm tau zoo.Nyob rau hauv cov ntaub ntawv ntawm kev txiav me me qhov (raws li qhia nyob rau hauv daim duab hauv qab no, piv txwv li), qhov tsawg kawg nkaus txoj kab uas hla ntawm plasma txiav aperture tsuas yog kwv yees li sib npaug zos rau lub thickness ntawm lub phaj, uas yog, 25 hli tuab steel phaj tsuas yog ua tiav nrog. ib lub qhov taub loj dua lossis sib npaug li 25mm;Thaum qhov tsawg kawg nkaus txoj kab uas hla ua tiav los ntawm kaum txhiab laser txiav tuaj yeem ncav cuag 20% ntawm lub thickness ntawm cov phaj tiav, uas yog, 25 hli tuab steel phaj tuaj yeem ua tiav nrog lub qhov taub ntawm 5 hli, uas tuaj yeem txiav tawm hauv cov tuab. phaj hlau nrog aperture sib txawv ntawm ib zaug.
Qauv: 500 hli inch disc, 25 hli thickness, carbon steel khoom, ua 4, 6, 8, 10 mm ncaj nraim los ntawm qhov, 50 daim;
| Txoj kev ua | Ib txwm ua | 12 KW laser npav | 20 kW laser |
| Khoom siv yuav tsum tau | 300A plasma tej cuab yeej, deburring tshuab, milling tshuab, drilling tshuab | Kaum txhiab watt laser khoom | Kaum txhiab watt laser khoom |
| Cov neeg ua haujlwm yuav tsum muaj | 3 tus | 1 tus neeg | 1 tus neeg |
| Yuav tsum tau machining txoj hauj lwm | 4 hom (hloov 4 yam ntawm cov khoom drilling) | 1 | 1 |
| Yog yuav tsum tau ua lwm yam | Thib ob sib tsoo, xov | Txoj kev ncaj | Txoj kev ncaj |
| Txiav ceev | 1.9m / min | 1.1m / min | 1.5m / min |
| Lub sijhawm ua haujlwm | 56m6 ua (plasma txiav: 4min14s + sib tsoo: 38S + milling ntsug: 1min34s + drilling: 16min40s + chaw nres tsheb hloov thiab disassembly: 33min) | 7m19 ua | 5s22 ua |
| Tus nqi ua haujlwm | 52.23 yuan (plasma txiav chav tsev nqi: 1.42 yuan / m, sab nrauv contour ntev: 1.57 m, qhov chav tsev nqi: 1 yuan / daim, 50 daim) | 9.18 yuan (unit nqe: 1.14 yuan / m, contour ntev: 8.05m) | 8.53 yuan (unit nqe: 1.06 yuan / m, contour ntev: 8.05m) |
Kev sib xyaw kom muaj nuj nqis, kev kub ceev, zoo zoo thiab tus nqi qis yog cov khoom tsim tau.Rau kev lag luam kev lag luam, kev tsim khoom siab heev txhais tau tias kev ua haujlwm siab thiab tus nqi qis raws li kev ua tau zoo.
Post lub sij hawm: Mar-05-2021